Materials Performance

AUG 2017

Materials Performance is the world's most widely circulated magazine dedicated to corrosion prevention and control. MP provides information about the latest corrosion control technologies and practical applications for every industry and environment.

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60 AUGUST 2017 MATERIALS PERFORMANCE NACE INTERNATIONAL: VOL. 56, NO. 8 CM CORROSION MANAGEMENT T Corrosion failure preemption is one of the most important benefits of a proper corrosion management imple- mentation process. Corrosion failure preemption comprises two main com- ponents: prediction and prevention. Prediction involves identifying where, when, and how a failure is going to happen. Prevention is carried out ei- ther through remedial action to reduce the incumbent corrosion rate or a re- pair/replacement type of action. There are also other factors that contribute to successful failure preemption. Timely and proper corrosion manage- ment applications offer various benefits. One of the most significant is the ability to preempt c orrosion fai lures. Corrosion fai lure pre emption can b e d ef in ed as predicting where, when, and how a failure is likely to happen and then preventing the fai lure b efore it o ccurs. P re vention i s achieved either by a remedial action (i.e., an action that results in the reduction of the component's deterioration rate and thereby prolongs its remaining life) or a repair/replacement before the failure and its consequences must be endured. Proper and efficient corrosion failure preemption could significantly optimi ze corrosion costs by totally eliminating the post-failure costs. 1 Other critical factors that influence efficient corrosion failure preemption are p r o p e r d a t a m a n a g e m e n t , a d e q u a t e communication , and adequate compe- tency levels. Failure and Failure- Preemption Definitions A corrosion failure can be defined as the termination of the ability of a compo- nent (e.g., a pipeline, pressure vessel, or tank) to perform its required function of safely containing a f luid . The following points must be noted with regards to the definition: • The term "corrosion failure" is a gen- eral t erm and includes all failure modes caused by various deteriora- tion mechanisms such as corrosion, e r o s i o n , a n d c o r r o s i o n - r e l a t e d cracking. • A failure does not always equate with a hole or a leak. For example, a com- ponent with a reduced wall thickness below the minimum allowable wall thickness threshold is considered to have failed as well. This is where and when fitness-for-service assessments are required to determine whether a component is still fit for service (and if s o, th en for how lon g ) or has already failed even though it is not yet leaking. Corrosion failure preemption can be defined as predicting where, when, and how a failure is likely to happen and then preventing the failure before it occurs. T h e f o l l o w i n g p o i n t s s h o u l d b e emphasized: • The two main components of the cor- rosion failure preemption process are prediction and prevention (Figure 1). • Prevention is accomplished in two ways: Corrosion Management and Corrosion Failure Preemption a li Mors HE d, Corrosion Engineer, London, United Kingdom

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