Materials Performance

MAR 2017

Materials Performance is the world's most widely circulated magazine dedicated to corrosion prevention and control. MP provides information about the latest corrosion control technologies and practical applications for every industry and environment.

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54 MARCH 2017 MATERIALS PERFORMANCE NACE INTERNATIONAL: VOL. 56, NO. 3 oxygen (O 2 ) in the cathodic process, which parallels the steel anodic dissolution reac- tion during the corrosion process. It is re- ported that the oxygen concentration must not exceed 100 µg/L in the make-up water or 20 µg/dm 3 in the delivery water. 5 Water pH Value The water pH value has a great inf lu- ence on the corrosion of heating systems, as the pH value represents the hydrogen ion (H + ) concentration in the water solu- tion. 6 Lower pH values mean higher H + con- centrations in the solution , w hich can cause severe corrosion of steel pipe. Gener- ally, lowering the pH value of the solution increases the corrosion rate of steel pipe. Carbon Dioxide Available data show that in a heat sup- ply system, the CO 2 -induced corrosion ef- fect is ~20 times more aggressive than O 2 - induced corrosion. 7 Moreover, for most areas of northern China, 8 the DO concen- tration of make-up water is ~1.37 mmol/L and C O 2 c on c entration i s ~4 mm o l/L (nearly four times the O 2 content). In addi- tion, the CO 2 -induced corrosion is much more complicated than O 2 corrosion. Corrosive Ions Th e corrosiven ess of th e wat er in- creases when certain anions are present in the electrolyte. The presence of Cl – and SO 4 2– ions in the water make the water more corrosive. Cl – and SO 4 2– ions play a key role in the corrosion process by forming ferric chloride (FeCl 3 ) or ferrous sulfate (FeSO 4 ). These can preferentially adsorb at the specific sites on internal pipe surfaces due to smaller ionic radii and high adsorp- tion energy. 9 Rust Water Precipitation Analysis If a protective oxide corrosion product layer forms on the steel pipe internal sur- face, it can resist the progression of further corrosion and reduce the steel pipe corro- sion rate. For corrosion product on internal surfaces of the steel water pipe, a compact layer of iron (II,III) oxide (Fe 3 O 4 ) is benefi- cial for resisting further corrosion. How- ever, the pH value of the make-up water for the heat supply system is usually in the FIGURE 2 Corrosion at the heating end typical of each room. FIGURE 3 XRD patterns of the precipitate in the rust water. MATERIALS SELECTION & DESIGN

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