Materials Performance

MAR 2017

Materials Performance is the world's most widely circulated magazine dedicated to corrosion prevention and control. MP provides information about the latest corrosion control technologies and practical applications for every industry and environment.

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60 MARCH 2017 MATERIALS PERFORMANCE NACE INTERNATIONAL: VOL. 56, NO. 3 FIGURE 2 Microstructure of the weld zone for Sample 1 showing Cr 3 C 2 precipitation. FIGURE 3 Microstructure of Sample 2 with point analysis for the weld zone showing TiC precipitation. In the ERNiCrMo-3 (Sample 2) weld re- gion, Ti, Nb, and Mo elements in the weld combined with extra carbon, which resulted in the precipitation of nonchromium car- bides (Figure 3) in grain boundaries that prevented depletion of chromium in the ma- trix and increased corrosion resistance and sensitization in comparison to Sample 1. 8 The ERNiCu-7 weld material has higher manganese content (4 wt%). This element is considered to be detrimental to pitting resistance in a sulfur solution environment because of the formation of manganese sul- fide (MnS) 9 inclusions, which create active anodic sites at the SS surface. The presence of compositions such as MnS at the grain boundary reduce resistance to local corro- sion and decrease overall resistance to corrosion. 10 Conclusions • The ERNiCrMo-3 weld material is superior to ERNiCu-7 and ER316L SS weld materials for SCC resistance. • Ti, Nb, and Mo elements in the ERNi- CrMo-3 weld mat erial p er form ed ef fe ctively in c omp ari s on to th e ERNiCu-7 weld material. • MnS and nonmetallic compositions reduced the corrosion resistance of the ERNiCu-7 weld material. References 1 ANSI/NACE MR0175/ISO 15156, "Petroleum and natural gas industries—Materials for use in H 2 S containing environments in oil and gas production" (Houston, TX: NACE Inter- national, 2015). 2 P.R. Roberge, R. Winston Revie, Corrosion In- spection and Monitoring (Hoboken, NJ: Wiley Publication, 2007), pp. 69-70. 3 N. Rokuro, "Characterization and Perspec- tive of Stress Corrosion Cracking of SS (Type 304 and 316) in Acid Solution Using Constant Load Method," Corros. Sci. 49, 1 (2007): pp. 81-91. 4 V. Cihal, Intergranular Corrosion of Steels and Alloys (Amsterdam, The Netherlands: Else- vier Science, Ltd., 1984). 5 A.A. Pardo, et al., "Inf luence of Ti, C, and N Concentration on the Intergranular Corro- sion Behavior of AISI 316 and 321 Stainless Steels," Acta Materialia 55 (2007): pp. 2,239- 2,251. MATERIALS SELECTION & DESIGN

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