Materials Performance

NOV 2017

Materials Performance is the world's most widely circulated magazine dedicated to corrosion prevention and control. MP provides information about the latest corrosion control technologies and practical applications for every industry and environment.

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52 NOVEMBER 2017 MATERIALS PERFORMANCE NACE INTERNATIONAL: VOL. 56, NO. 11 CHEMICAL TREATMENT S Organofunctional silanes (OS) are increasingly used to protect concrete bridge decks against chloride ingress and resulting corrosion. This article describes the evaluation of OS in mit- igating ongoing corrosion due to chlorides or carbonation. The proce- dure used for determining the mitiga- tion of chloride-induced corrosion is a new test protocol, M-82, developed by the U.S. Bureau of Reclamation in conjunction with the Strategic Devel- opment Council of the American Concrete Institute. The mitigation of carbonation-induced corrosion was determined using a modified version of an ASTM standard. The OS inhibi- tor was effective in mitigating both chloride-induced and carbonation corrosion. For chloride-induced cor- rosion, there was a reduction in addi- tional chloride ingress. S u r f a c e - a p p l i e d o r g a n o f u n c t i o n a l silanes (OS) are increasingly being used to prevent corrosion of steel reinforcing bars (rebar) in concrete that has a high amount of chlorides. 1-4 This article builds upon earlier w ork don e in thi s field . 2-4 Tw o organofunctional silane topical treatments were evaluated to determine their feasibil- ity as a treatment for concrete that has been subjected to chloride ingress and the steel reinforcement was corroding. OS-1 has a corrosion inhibitor as part of its composition, whereas OS-2 has an amine- b a s e d i nhi bitor a d d e d . R e s e a rch w a s conducted by the authors according to the M-82 5 test protocol developed by the U.S. Bureau of Reclamation. 6 This work also describes the use of OS in mitigating carbonation-induced corro- sion—a common problem that o ccurs when carbon dioxide (CO 2 ) or carbon mon- oxide (CO) in the air permeates into con- crete. This results in a lowering of the con- crete's pH caused by the conversion of calcium hydroxide [Ca(OH) 2 ] into calcium carbonate (CaCO 3 ). Steel is not passive at the lower pH (<10), and corrosion can initi- ate even in the absence of chlorides. This form of corrosion usually occurs in con- crete with a higher water-to-cement (w/c) ratio and at lower concrete covers because the rate of CO 2 ingress decreases as con- crete permeability decreases (decreased w/c). The depth of penetration is propor- tional to the square root of time. Experimental Procedure Data from three different test series are presented. The first two test series exam- ined OS-1 and OS-2 by following the M-82 protocol. The third test series was per - formed to determine if the OS-1 treatment mitigates carbonation-induced corrosion when applied soon after carbonation has initiated or after carbonation-induced cor- rosion is already proceeding at a high rate. Organofunctional Silane Corrosion Inhibitor Surface Treatment Protects Concrete n eal S. Ber K e, F na C e and Kri S tin M. a de, Tourney Consulting Group, LLC, Kalamazoo, Michigan, USA Peter K. d e n i C ola and a tri r ungta, Evonik Corp., Piscataway, New Jersey, USA

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